ASQ CQI Exam Questions : ASQ Certified Quality Inspector

  • Exam Code: CQI
  • Exam Name: ASQ Certified Quality Inspector
  • Updated: Oct 07, 2026
  • Q&As: 310 Questions and Answers

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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Inspection and Test33%- Sampling
  • 1. OC curves
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling concepts (lot, sample size)
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Visual inspection
  • 3. Magnetic particle testing
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Symbols and abbreviations
  • 4. Material and finish specifications
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. First Article Inspection (FAI)
  • 3. In-Process Inspection (IPI)
  • 4. Receiving Inspection
Topic 2: Technical Mathematics19%- Trigonometry
  • 1. Right triangle solutions
  • 2. Pythagorean theorem
  • 3. Trigonometric functions (sine, cosine, tangent)
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Order of operations
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Area, volume, and perimeter calculations
  • 3. Properties of circles, angles, and triangles
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
Topic 3: Metrology26%- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Micrometers (outside, inside, depth)
  • 3. Calipers (dial, digital, vernier)
  • 4. Height gauges
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Dial indicators
- Measurement Techniques
  • 1. Angular measurement
  • 2. Surface finish measurement
  • 3. Thread measurement
  • 4. Linear and dimensional measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Out-of-calibration procedures
  • 3. Calibration systems and schedules
- Special Measurement Equipment
  • 1. Coordinate Measuring Machines (CMM)
  • 2. Thread measuring wires
  • 3. Optical comparators (shadow graphs)
  • 4. Surface plates and height standards
  • 5. Hardness testers
Topic 4: Quality Assurance22%- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Customer-supplier relations
- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. 5 Whys, Fishbone diagrams
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Material Review Board (MRB)
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Variables and attributes data
  • 3. Control charts (X-bar, R, p, c charts)

ASQ Certified Quality Inspector Sample Questions:

Question #1

A review of a first piece inspection report for an 8 cavity plastic bottle mold indicates that bottles from six of the eight cavities had a finish diameter of exactly 0.415 inches. The upper specification limit for this dimension is 0.415 inches. The first piece inspection was accepted.
Which of the following types of inspector error best fits this example?
Response:

  • A. Bias
  • B. Rounding off
  • C. Distraction
  • D. Flinching
Reveal Solution  Discussion  0

Correct Answer: D  🗳️

Question #2

A surface area is 27 in2. Find the area in mm2 to the nearest 0.1 mm2
Response:

  • A. 17 419.3 mm2
  • B. 68.6 mm2
  • C. 685.8 mm2
  • D. 0.1 mm2
Reveal Solution  Discussion  0

Correct Answer: A  🗳️

Question #3

You are visiting a supplier of machined parts and are checking the calibration of their hand tools. You observe that their calibration technician is performing calibrations right on the production floor.
What can you conclude about these calibrations?
Response:

  • A. It makes no real difference where you perform a calibration, as long as you make sure the tool is clean when you start.
  • B. The calibration environment duplicates the working environment, ensuring that the measurements will not be affected by changes in temperature or other variables.
  • C. There is no problem, as long as the calibration station is far enough away from the machining operations.
  • D. The calibrations are no good; all of their measurements are suspect.
Reveal Solution  Discussion  0

Correct Answer: D  🗳️

Question #4

One of the purposes of the audit scope is to limit the audit investigation by establishing:
Response:

  • A. standards to be audited against.
  • B. activities.
  • C. product lines.
  • D. boundaries.
Reveal Solution  Discussion  0

Correct Answer: D  🗳️

Question #5

What is the standard deviation for the following sample?
32.00, 23.00, 45.00, 30.00, 50.00, 20.00
Response:

  • A. 10.89
  • B. 26.67
  • C. 11.93
  • D. 30
Reveal Solution  Discussion  0

Correct Answer: C  🗳️

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